CGX: Digital visibility for FMCG production lines
CGX: Digital visibility for FMCG production lines
FMCGX is EroNkan’s solution designed to digitalise FMCG packaging operations—helping manufacturers reduce downtime, control losses, improve quality, and gain real-time visibility across high-speed production lines.Built for complex FMCG packaging lines, FMCGX connects machines, operators, and production data into one unified system.
FMCGX is EroNkan’s solution designed to digitalise FMCG packaging operations—helping manufacturers reduce downtime, control losses, improve quality, and gain real-time visibility across high-speed production lines.Built for complex FMCG packaging lines, FMCGX connects machines, operators, and production data into one unified system.
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EroNkan © 2015
EroNkan
EroNkan
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EroNkan
EronKan © 2014
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Who CGX Is For
Who CGX Is For
FMCGX is designed for FMCG manufacturers running high-volume, multi-machine packaging lines such as:
FMCGX is designed for FMCG manufacturers running high-volume, multi-machine packaging lines such as:
Food &
Dairy Products
Edible oils &
liquid products
Personal care
& cosmetics
It works across filling, capping, labelling, inspection, and secondary packaging operations.
It works across filling, capping, labelling, inspection, and secondary packaging operations.
The global measurement for plant efficiency is OEE. We provide Real time OEE to benchmark against global standards and drive the efficiency goals within the Organisation
The global measurement for plant efficiency is OEE. We provide Real time OEE to benchmark against global standards and drive the efficiency goals within the Organisation
What CGX Solves
What CGX Solves
Common challenges on
FMCG packaging floors
Common challenges on
FMCG packaging floors
Downtime visible at line level, but not at machine level
Downtime visible at line level, but not at machine level
Speed losses that go unnoticed shift after shift
Wastage, rejection, and rework without clear root causes
Manual logbooks with incomplete or delayed data
No linkage between work orders, production output,
and quality issues
FMCGX WAY
FMCGX WAY
FMCGX brings structure, visibility, and accountability to these challenges.
Core Capabilities of FMCGX
Core Capabilities of FMCGX
Built for high-speed FMCG packaging lines
OEE & Loss Analysis Across the Line
OEE & Loss Analysis Across the Line
Understand exactly where efficiency is lost—downtime, speed loss, or quality issues—at both line and machine level.
Understand exactly where efficiency is lost—downtime, speed loss, or quality issues—at both line and machine level.
Real-time OEE tracking
Breakdown by availability, performance, and quality
Shift, SKU, and operator-wise insights
Real-time OEE tracking
Breakdown by availability, performance, and quality
Shift, SKU, and operator-wise insights
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Why this matters:
Small losses across machines compound into massive output drops on FMCG lines
Why this matters:
Line-level downtime hides the real problem. FMCGX exposes it.
Culprit Machine Identification
Culprit Machine Identification
When a packaging line stops, CGX pinpoints the exact machine responsible—no assumptions, no delays.
When a packaging line stops, CGX pinpoints the exact machine responsible—no assumptions, no delays.
Machine-wise downtime contribution
Identifies bottlenecks inside complex lines.
Enables faster corrective action
Machine-wise downtime contribution
Identifies bottlenecks inside complex lines.
Enables faster corrective action
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Process Parameter Tracking for Quality Traceability
Process Parameter Tracking for Quality Traceability
Every work order is linked to machine parameters that directly impact product quality.
Every work order is linked to machine parameters that directly impact product quality.
Temperature, pressure, tension, RPM recorded
Parameters mapped to production output
Enables post-defect root cause analysis
Temperature, pressure, tension, RPM recorded
Parameters mapped to production output
Enables post-defect root cause analysis
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Why this matters:
Quality issues can finally be traced back to operating conditions—not guesses.
Trusted. Proven. Industry-Focused.
Trusted. Proven. Industry-Focused.
10+ years of industrial automation and analytics experience
10+ years of industrial automation and analytics experience
Deep expertise with F&B and converting operations
Deep expertise with F&B and converting operations
Real-time machine data + operator inputs for accurate insights
Real-time machine data + operator inputs for accurate insights
Easy rollout with minimal machine intervention
Easy rollout with minimal machine intervention
Solutions already deployed across major Indian manufacturers
Solutions already deployed across major Indian manufacturers
Continuous support and shop-floor training
Continuous support and shop-floor training
Take Control of Your Converting Operations
Take Control of Your Converting Operations
CUSTOMERS
Hear from Our Satisfied Clients
Hear from Our Satisfied Clients
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
NUMBERS
The Numbers That Drive Success
Unlocking Operational Excellence Through Data
Explore our Case Studies
Discover How Our Solutions Support Industry Leaders Across Locations
Case study 1: Cutting Excess Giveaway by 50% with Real-Time Weigher Management
14,952 Kg monthly product loss reduced | Faster corrective action with real-time data | Multi-plant corporate-level insights
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Case study 2: Boosting Packing Line Performance: +32 Tons/Day Across 7 Lines
Through IoT-driven insights, corrective training, and smarter machine settings, EroNkan helped a leading food manufacturer achieve sustained performance improvements across 7 lines.
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Case study 3: +8% OEE, +9% Production, +₹70 Lakh/Day Revenue
Through real-time monitoring, smarter planning, and operator training, EroNkan helped a leading manufacturer achieve better performance.
Learn More
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