OEE Monitoring & Analysis for Converting Industry
OEE Monitoring & Analysis for Converting Industry
See Losses in Real Time. Improve OEE Every Single Day.
See Losses in Real Time. Improve OEE Every Single Day.
FLEX OEE gives complete visibility into machine availability, speed loss, and wastage — helping teams identify bottlenecks and increase productivity across printing, lamination & slitting.
FLEX OEE gives complete visibility into machine availability, speed loss, and wastage — helping teams identify bottlenecks and increase productivity across printing, lamination & slitting.
EroNkan © 2015
EroNkan
EroNkan
EroNkan © 2015
EroNkan
EroNkan
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EroNkan
EronKan © 2014
EroNkan
EroNkan
Downtime & Speed Loss Go Unnoticed — Until It’s Too Late
Downtime & Speed Loss Go Unnoticed — Until It’s Too Late
In converting lines, even small delays snowball. Operators often don’t know the exact reason for stoppages, and managers lack real-time visibility to prevent them.
In converting lines, even small delays snowball. Operators often don’t know the exact reason for stoppages, and managers lack real-time visibility to prevent them.
Lower throughput
Increased WIP
Missed delivery timelines
High-cost rejections
Inconsistent operator productivity
Lower throughput
Increased WIP
Missed delivery timelines
High-cost rejections
Inconsistent operator productivity
Measure What Matters. Improve What Counts.
Measure What Matters. Improve What Counts.
FLEX captures real-time data from every converting machine and computes OEE based on:
FLEX captures real-time data from every converting machine and computes OEE based on:
Availability
Downtime & stoppages
Performance
Speed loss
Quality
Wastage & rejections
Features
Real-Time Data Capture
Real-Time Data Capture
Live machine readings for speed, runtime, stoppages, and shift performance.
Downtime Logging
Downtime Logging
Operators record stoppage reasons with one tap.
Speed Loss Monitoring
Speed Loss Monitoring
Compare actual vs. standard machine speed.
Quality/Wastage Tracking
Quality/Wastage Tracking
Track yield and waste at each stage.
Operator
& SKU Analytics
Operator
& SKU Analytics
See who performs best and which jobs are prone to loss.
Plant-Level Dashboards
Plant-Level Dashboards
Centralized visibility of all machines and lines.
How It Works (Factory-Aligned)
How It Works (Factory-Aligned)
FLEX integrates naturally across all stages of converting
FLEX integrates naturally across all stages of converting
01
01
Printing
Printing
Monitors speed variance, stopping reasons, colour station issues.
Monitors speed variance, stopping reasons, colour station issues.
Monitors speed variance, stopping reasons, colour station issues.
02
02
lamination
lamination
Captures tension errors, temperature drops, raw material issues.
Captures tension errors, temperature drops, raw material issues.
Captures tension errors, temperature drops, raw material issues.
03
03
Slitting
Slitting
Analyses cycle time loss, blade issues, roll rejection reasons.
Analyses cycle time loss, blade issues, roll rejection reasons.
Analyses cycle time loss, blade issues, roll rejection reasons.
Benefits
Benefits
Increase machine availability
Increase machine availability
Reduce unplanned stoppages
Reduce unplanned stoppages
Increase daily output
Increase daily output
Improve quality through real-time alerts
Improve quality through real-time alerts
Standardize performance across shifts
Standardize performance across shifts
Achieve predictable, stable production
Achieve predictable, stable production
Lower rejections and rework
Lower rejections and rework
Trusted. Proven. Industry-Focused.
Trusted. Proven. Industry-Focused.
10+ years of industrial automation and analytics experience
10+ years of industrial automation and analytics experience
Deep expertise with F&B and converting operations
Deep expertise with F&B and converting operations
Real-time machine data + operator inputs for accurate insights
Real-time machine data + operator inputs for accurate insights
Easy rollout with minimal machine intervention
Easy rollout with minimal machine intervention
Solutions already deployed across major Indian manufacturers
Solutions already deployed across major Indian manufacturers
Continuous support and shop-floor training
Continuous support and shop-floor training
Take Control of Your Converting Operations
Take Control of Your Converting Operations
CUSTOMERS
Hear from Our Satisfied Clients
Hear from Our Satisfied Clients
Hear from Our Satisfied Clients
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
NUMBERS
The Numbers That Drive Success
Unlocking Operational Excellence Through Data
Explore our Case Studies
Discover How Our Solutions Support Industry Leaders Across Locations
Case study 1: Cutting Excess Giveaway by 50% with Real-Time Weigher Management
14,952 Kg monthly product loss reduced | Faster corrective action with real-time data | Multi-plant corporate-level insights
Learn More
Learn More
Case study 2: Boosting Packing Line Performance: +32 Tons/Day Across 7 Lines
Through IoT-driven insights, corrective training, and smarter machine settings, EroNkan helped a leading food manufacturer achieve sustained performance improvements across 7 lines.
Learn More
Learn More
Case study 3: +8% OEE, +9% Production, +₹70 Lakh/Day Revenue
Through real-time monitoring, smarter planning, and operator training, EroNkan helped a leading manufacturer achieve better performance.
Learn More
Learn More
FAQ
FAQ
Got any Questions?
Got any Questions?
We’ve got Answers.
We’ve got Answers.
Subheading - Overview
Subheading - Overview
How does FLEX calculate OEE?
FLEX calculates OEE using Availability, Performance, and Quality—derived from real downtime, speed loss, and wastage data captured directly from the shop floor.
Can operators record downtime reasons?
Yes. Operators can select downtime reasons directly on the system, ensuring accurate data for root-cause analysis.
Does FLEX show operator-wise performance?
Yes. FLEX provides operator-wise, machine-wise, SKU-wise, and plant-wise analytics to identify performance variations.
How does FLEX help reduce speed loss?
By highlighting speed deviations and patterns, FLEX helps supervisors identify training gaps and process inefficiencies affecting performance.
Is OEE data available in real time?
Yes. Live dashboards show real-time OEE and losses, enabling immediate corrective action instead of post-shift analysis.
How does FLEX calculate OEE?
FLEX calculates OEE using Availability, Performance, and Quality—derived from real downtime, speed loss, and wastage data captured directly from the shop floor.
Can operators record downtime reasons?
Yes. Operators can select downtime reasons directly on the system, ensuring accurate data for root-cause analysis.
Does FLEX show operator-wise performance?
Yes. FLEX provides operator-wise, machine-wise, SKU-wise, and plant-wise analytics to identify performance variations.
How does FLEX help reduce speed loss?
By highlighting speed deviations and patterns, FLEX helps supervisors identify training gaps and process inefficiencies affecting performance.
Is OEE data available in real time?
Yes. Live dashboards show real-time OEE and losses, enabling immediate corrective action instead of post-shift analysis.
How does FLEX calculate OEE?
FLEX calculates OEE using Availability, Performance, and Quality—derived from real downtime, speed loss, and wastage data captured directly from the shop floor.
Can operators record downtime reasons?
Yes. Operators can select downtime reasons directly on the system, ensuring accurate data for root-cause analysis.
Does FLEX show operator-wise performance?
Yes. FLEX provides operator-wise, machine-wise, SKU-wise, and plant-wise analytics to identify performance variations.
How does FLEX help reduce speed loss?
By highlighting speed deviations and patterns, FLEX helps supervisors identify training gaps and process inefficiencies affecting performance.
Is OEE data available in real time?
Yes. Live dashboards show real-time OEE and losses, enabling immediate corrective action instead of post-shift analysis.