EroNkan

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EroNkan

OEE Monitoring & Analysis for Converting Industry

See Losses in Real Time. Improve OEE Every Single Day.

FLEX OEE gives complete visibility into machine availability, speed loss, and wastage — helping teams identify bottlenecks and increase productivity across printing, lamination & slitting.

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Made by PixelFlow

EroNkan
EroNkan

Made by PixelFlow

EroNkan
EroNkan

Made by PixelFlow

EroNkan
EroNkan

Downtime & Speed Loss Go Unnoticed — Until It’s Too Late

In converting lines, even small delays snowball. Operators often don’t know the exact reason for stoppages, and managers lack real-time visibility to prevent them.

Lower throughput

Increased WIP

Missed delivery timelines

High-cost rejections

Inconsistent operator productivity

Lower throughput

Increased WIP

Missed delivery timelines

High-cost rejections

Inconsistent operator productivity

Measure What Matters. Improve What Counts.

FLEX captures real-time data from every converting machine and computes OEE based on:

Availability

Downtime & stoppages

Performance

Speed loss

Quality

Wastage & rejections

Features

Real-Time Data Capture

Live machine readings for speed, runtime, stoppages, and shift performance.

Downtime Logging

Operators record stoppage reasons with one tap.

Speed Loss Monitoring

Compare actual vs. standard machine speed.

Quality/Wastage Tracking

Track yield and waste at each stage.

Operator

& SKU Analytics

Operator

& SKU Analytics

See who performs best and which jobs are prone to loss.

Plant-Level Dashboards

Centralized visibility of all machines and lines.

How It Works (Factory-Aligned)

FLEX integrates naturally across all stages of converting

Printing

Monitors speed variance, stopping reasons, colour station issues.

lamination

Captures tension errors, temperature drops, raw material issues.

Slitting

Analyses cycle time loss, blade issues, roll rejection reasons.

Benefits

Increase machine availability

Reduce unplanned stoppages

Increase daily output

Improve quality through real-time alerts

Standardize performance across shifts

Achieve predictable, stable production

Lower rejections and rework

Trusted. Proven. Industry-Focused.

10+ years of industrial automation and analytics experience

Deep expertise with F&B and converting operations

Real-time machine data + operator inputs for accurate insights

Easy rollout with minimal machine intervention

Solutions already deployed across major Indian manufacturers

Continuous support and shop-floor training

Trusted By Industry Leaders

Take Control of Your Converting Operations

Request Demo

Talk to our Team

CUSTOMERS

Hear from Our Satisfied Clients

“

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

Shree Girraj Food

(Chacha Chaudhry Namkeen)

“

EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.

Mr. Omveer singh

V.P. Operations Haldirams

“

EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.

“

EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.

“

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

Shree Girraj Food

(Chacha Chaudhry Namkeen)

“

EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.

Mr. Omveer singh

V.P. Operations Haldirams

“

EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.

“

EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.

“

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

Shree Girraj Food

(Chacha Chaudhry Namkeen)

“

EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.

Mr. Omveer singh

V.P. Operations Haldirams

“

EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.

“

EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.

NUMBERS

The Numbers That Drive Success

Unlocking Operational Excellence Through Data

Weighers
Onboarded

Bag Makers
Onboarded

Happy

Customers

Improvement in OEE

Reduction in
EGA

Platform

Uptime

Weighers

Onboarded

Bag Makers
Onboarded

Happy Customers

Improvement

in OEE

Reduction inEGA

Platform

Uptime

Explore our Case Studies

Discover How Our Solutions Support Industry Leaders Across Locations

Case study 1: Cutting Excess Giveaway by 50% with Real-Time Weigher Management

14,952 Kg monthly product loss reduced | Faster corrective action with real-time data | Multi-plant corporate-level insights

Learn More

Case study 2: Boosting Packing Line Performance: +32 Tons/Day Across 7 Lines

Through IoT-driven insights, corrective training, and smarter machine settings, EroNkan helped a leading food manufacturer achieve sustained performance improvements across 7 lines.

Learn More

Case study 3: +8% OEE, +9% Production, +₹70 Lakh/Day Revenue

Through real-time monitoring, smarter planning, and operator training, EroNkan helped a leading manufacturer achieve better performance.

Learn More

FAQ

Got any Questions?

We’ve got Answers.

Subheading - Overview

How does FLEX calculate OEE?

FLEX calculates OEE using Availability, Performance, and Quality—derived from real downtime, speed loss, and wastage data captured directly from the shop floor.

Can operators record downtime reasons?

Yes. Operators can select downtime reasons directly on the system, ensuring accurate data for root-cause analysis.

Does FLEX show operator-wise performance?

Yes. FLEX provides operator-wise, machine-wise, SKU-wise, and plant-wise analytics to identify performance variations.

How does FLEX help reduce speed loss?

By highlighting speed deviations and patterns, FLEX helps supervisors identify training gaps and process inefficiencies affecting performance.

Is OEE data available in real time?

Yes. Live dashboards show real-time OEE and losses, enabling immediate corrective action instead of post-shift analysis.

Hear from Our Satisfied Clients

Hear from Our Satisfied Clients

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

The Numbers That Drive Success

Unlocking Operational Excellence Through Data

Explore our Case Studies

We are dedicated to your growth.

Get in Touch.

We are dedicated to your growth.

Get in Touch.

We are dedicated to your growth.

Get in Touch.