OEE Monitoring & Analysis
for Converting Industry
OEE Monitoring & Analysis
for Converting Industry
See Losses in Real Time. Improve OEE Every Single Day.
See Losses in Real Time. Improve OEE Every Single Day.
FLEX OEE gives complete visibility into machine availability, speed loss, and wastage — helping teams identify bottlenecks and increase productivity across printing, lamination & slitting.
FLEX OEE gives complete visibility into machine availability, speed loss, and wastage — helping teams identify bottlenecks and increase productivity across printing, lamination & slitting.
EroNkan © 2015
EroNkan
EroNkan
Resources
Company
EroNkan
EronKan © 2014
EroNkan
EroNkan
EroNkan © 2015
EroNkan
EroNkan
Downtime & Speed Loss Go Unnoticed — Until It’s Too Late
Downtime & Speed Loss Go Unnoticed — Until It’s Too Late
In converting lines, even small delays snowball. Operators often don’t know the exact reason for stoppages, and managers lack real-time visibility to prevent them.
In converting lines, even small delays snowball. Operators often don’t know the exact reason for stoppages, and managers lack real-time visibility to prevent them.
Lower throughput
Increased WIP
Missed delivery timelines
High-cost rejections
Inconsistent operator productivity
Lower throughput
Increased WIP
Missed delivery timelines
High-cost rejections
Inconsistent operator productivity
Measure What Matters. Improve What Counts.
Measure What Matters. Improve What Counts.
FLEX captures real-time data from every converting machine and computes OEE based on:
FLEX captures real-time data from every converting machine and computes OEE based on:
Availability
Downtime & stoppages
Performance
Speed loss
Quality
Wastage & rejections
Features
Real-Time Data Capture
Real-Time Data Capture
Live machine readings for speed, runtime, stoppages, and shift performance.
Live machine readings for speed, runtime, stoppages, and shift performance.
Downtime Logging
Downtime Logging
Operators record stoppage reasons with one tap.
Operators record stoppage reasons with one tap.
Speed Loss Monitoring
Speed Loss Monitoring
Compare actual vs. standard machine speed.
Compare actual vs. standard machine speed.
Quality/Wastage Tracking
Quality/Wastage Tracking
Track yield and waste at each stage.
Track yield and waste at each stage.
Operator
& SKU Analytics
Operator
& SKU Analytics
See who performs best and which jobs are prone to loss.
See who performs best and which jobs are prone to loss.
Plant-Level Dashboards
Plant-Level Dashboards
Centralized visibility of all machines and lines.
Centralized visibility of all machines and lines.
How It Works (Factory-Aligned)
How It Works (Factory-Aligned)
FLEX integrates naturally across all stages of converting
FLEX integrates naturally across all stages of converting
01
01
Printing
Printing
Monitors speed variance, stopping reasons, colour station issues.
Monitors speed variance, stopping reasons, colour station issues.
02
02
lamination
lamination
Captures tension errors, temperature drops, raw material issues.
Captures tension errors, temperature drops, raw material issues.
03
03
Slitting
Slitting
Analyses cycle time loss, blade issues, roll rejection reasons.
Analyses cycle time loss, blade issues, roll rejection reasons.
Benefits
Benefits
Increase machine availability
Increase machine availability
Reduce unplanned stoppages
Reduce unplanned stoppages
Increase daily output
Increase daily output
Improve quality through real-time alerts
Improve quality through real-time alerts
Standardize performance across shifts
Standardize performance across shifts
Achieve predictable, stable production
Achieve predictable, stable production
Lower rejections and rework
Lower rejections and rework
Trusted. Proven. Industry-Focused.
Trusted. Proven. Industry-Focused.
10+ years of industrial automation and analytics experience
10+ years of industrial automation and analytics experience
Deep expertise with F&B and converting operations
Deep expertise with F&B and converting operations
Real-time machine data + operator inputs for accurate insights
Real-time machine data + operator inputs for accurate insights
Easy rollout with minimal machine intervention
Easy rollout with minimal machine intervention
Solutions already deployed across major Indian manufacturers
Solutions already deployed across major Indian manufacturers
Continuous support and shop-floor training
Continuous support and shop-floor training
Take Control of Your Converting Operations
Take Control of Your Converting Operations
CUSTOMERS
Hear from Our Satisfied Clients
Hear from Our Satisfied Clients
Hear from Our Satisfied Clients
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
FAQ
FAQ
Got any Questions?
Got any Questions?
We’ve got Answers.
We’ve got Answers.
Subheading - Overview
Subheading - Overview
Does FLEX integrate with any printing/lamination/slitting machine?
To draw a Frame, click on Layout in the Toolbar, then select Frame. Now, you can click and drag anywhere on the Canvas.
Is the solution cloud-based or on-premise?
To add an image, select any Frame, and either double-click on it, or go to the Fill property. In the Fill property, switch to the image icon. Here, you can upload images.
Can we start with one module and add others later?
To add a video to your site, click the “Insert” button and navigate to the “Media” section. Then, drag and drop a video component onto the Canvas.
How long does implementation take?
To add a video to your site, click the “Insert” button and navigate to the “Media” section. Then, drag and drop a video component onto the Canvas.
Can operators easily adopt the system?
To add a video to your site, click the “Insert” button and navigate to the “Media” section. Then, drag and drop a video component onto the Canvas.
Does FLEX integrate with any printing/lamination/slitting machine?
To draw a Frame, click on Layout in the Toolbar, then select Frame. Now, you can click and drag anywhere on the Canvas.
Is the solution cloud-based or on-premise?
To add an image, select any Frame, and either double-click on it, or go to the Fill property. In the Fill property, switch to the image icon. Here, you can upload images.
Can we start with one module and add others later?
To add a video to your site, click the “Insert” button and navigate to the “Media” section. Then, drag and drop a video component onto the Canvas.
How long does implementation take?
To add a video to your site, click the “Insert” button and navigate to the “Media” section. Then, drag and drop a video component onto the Canvas.
Can operators easily adopt the system?
To add a video to your site, click the “Insert” button and navigate to the “Media” section. Then, drag and drop a video component onto the Canvas.
Does FLEX integrate with any printing/lamination/slitting machine?
To draw a Frame, click on Layout in the Toolbar, then select Frame. Now, you can click and drag anywhere on the Canvas.
Is the solution cloud-based or on-premise?
To add an image, select any Frame, and either double-click on it, or go to the Fill property. In the Fill property, switch to the image icon. Here, you can upload images.
Can we start with one module and add others later?
To add a video to your site, click the “Insert” button and navigate to the “Media” section. Then, drag and drop a video component onto the Canvas.
How long does implementation take?
To add a video to your site, click the “Insert” button and navigate to the “Media” section. Then, drag and drop a video component onto the Canvas.
Can operators easily adopt the system?
To add a video to your site, click the “Insert” button and navigate to the “Media” section. Then, drag and drop a video component onto the Canvas.