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Case study 1: Cutting Excess Giveaway by 50% with Real-Time Weigher Management

14,952 Kg monthly product loss reduced | Faster corrective action with real-time data | Multi-plant corporate-level insights

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Introduction

The client, a leading food packaging manufacturer, struggled with EGA losses of
over 14,952 Kg/month.
Lack of real-time data and accurate OEE tracking slowed corrective actions.
Manual reporting caused delayed responses and missed savings opportunities.
To address this,our Weigher Management Solution was deployed, driving digital
transformation on the shopfloor.

The client, a leading food packaging manufacturer, struggled with EGA losses of
over 14,952 Kg/month.
Lack of real-time data and accurate OEE tracking slowed corrective actions.
Manual reporting caused delayed responses and missed savings opportunities.
To address this,our Weigher Management Solution was deployed, driving digital
transformation on the shopfloor.

Customer Pain Points

EGA Loss more than 1%.
Inaccurate OEE numbers
Lack of real time data.
Delayed response time

EGA Loss more than 1%.
Inaccurate OEE numbers
Lack of real time data.
Delayed response time

Solutions

Realtime data collection from weighers.

Shopfloor screens for behaviour change management.
Android Tablets to record downtime reasons by operators.
Dashboard to analyse line wise, machine wise, SKU wise, and operatorwise OEE and EGA.
Corporate level data aggregation of multiple plants.
Customized android app, and telegram messages to reduce reaction time.

Realtime data collection from weighers.

Shopfloor screens for behaviour change management.
Android Tablets to record downtime reasons by operators.
Dashboard to analyse line wise, machine wise, SKU wise, and operatorwise OEE and EGA.
Corporate level data aggregation of multiple plants.
Customized android app, and telegram messages to reduce reaction time.

Results

Our Weigher Management Solution collects precise data from multihead weighers

in food packaging factories, providing immediate insights to enhance efficiency

and reduce errors.

Our Weigher Management Solution collects precise data from multihead weighers

in food packaging factories, providing immediate insights to enhance efficiency

and reduce errors.

EGA Improvement Data

Benefits

Automated MIS reporting via email
Improved data visibility.
Monitor multiple plants centrally from corporate.

Automated MIS reporting via email
Improved data visibility.
Monitor multiple plants centrally from corporate.

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