FLEX Optimise Converting Operations. Reduce Losses. Increase Throughput.
FLEX Optimise Converting Operations. Reduce Losses. Increase Throughput.
FLEX Optimise Converting Operations. Reduce Losses. Increase Throughput.
FLEX is EroNkan’s specialised solution for the converting and flexible packaging industry—designed to eliminate downtime, reduce wastage, and streamline production across printing, lamination, and slitting
FLEX is EroNkan’s specialised solution for the converting and flexible packaging industry—designed to eliminate downtime, reduce wastage, and streamline production across printing, lamination, and slitting
FLEX is EroNkan’s specialised solution for the converting and flexible packaging industry—designed to eliminate downtime, reduce wastage, and streamline production across printing, lamination, and slitting
EroNkan © 2015
EroNkan
EroNkan
EroNkan © 2015
EroNkan
EroNkan
Flexible Packaging
Resources
Company
EroNkan
EronKan © 2014
EroNkan
EroNkan
The Converting Industry Runs Fast. Losses Happen Even Faster.
The Converting Industry Runs Fast. Losses Happen Even Faster.
The Converting Industry Runs Fast. Losses Happen Even Faster.
Manufacturers deal with constant challenges — high-speed machines, frequent changeovers, tension & temperature variations, cascading delays, and rejections that ripple through the line.
Manufacturers deal with constant challenges — high-speed machines, frequent changeovers, tension & temperature variations, cascading delays, and rejections that ripple through the line.
Manufacturers deal with constant challenges — high-speed machines, frequent changeovers, tension & temperature variations, cascading delays, and rejections that ripple through the line.
Downtime
Downtime
Wastage
Wastage
Wastage
WIP Delays
WIP Delays
FLEX: Purpose-Built for Flexible Packaging
& Converting Lines
FLEX: Purpose-Built for Flexible Packaging
& Converting Lines
FLEX: Purpose-Built for Flexible Packaging
& Converting Lines
FLEX gives manufacturers complete control over production—from raw material input to final roll output. It captures real-time machine data, records downtime, tracks materials across processes, and helps production planners prioritize jobs with accuracy.
FLEX gives manufacturers complete control over production—from raw material input to final roll output. It captures real-time machine data, records downtime, tracks materials across processes, and helps production planners prioritize jobs with accuracy.
FLEX gives manufacturers complete control over production—from raw material input to final roll output. It captures real-time machine data, records downtime, tracks materials across processes, and helps production planners prioritize jobs with accuracy.
OEE Monitoring & Analysis
OEE Monitoring & Analysis
OEE Monitoring & Analysis
Improve availability, performance, and quality with full visibility.
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Traceability
Traceability
Traceability
Track every roll from vendor to printing, lamination, slitting, and final output.
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Planning & Scheduling
Planning & Scheduling
Planning & Scheduling
Dynamic job planning that reduces WIP and speeds up order completion.
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Know more
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WHAT FLEX DOES
A Complete Digital Layer for Printing, Lamination & Slitting
A Complete Digital Layer for Printing, Lamination & Slitting
A Complete Digital Layer for Printing, Lamination & Slitting
✅️ Real-time machine performance monitoring
✅️ Downtime capture with operator reasons
✅️ Loss identification (speed loss, wastage, changeovers)
✅️ Operator-wise and SKU-wise analytics
✅️ Barcode-based raw material & WIP tracking
✅️ Process parameter control (tension, temperature)
✅️ Machine-wise job recommendation
✅️ Dynamic scheduling and prioritization
✅️ Full production history for every roll
✅️ WIP inventory visibility across shop floor
✅️ Seamless Intergration with ERP and Constraints Planning Module.
✅️ Real-time machine performance monitoring
✅️ Downtime capture with operator reasons
✅️ Loss identification (speed loss, wastage, changeovers)
✅️ Operator-wise and SKU-wise analytics
✅️ Barcode-based raw material & WIP tracking
✅️ Process parameter control (tension, temperature)
✅️ Machine-wise job recommendation
✅️ Dynamic scheduling and prioritization
✅️ Full production history for every roll
✅️ WIP inventory visibility across shop floor
✅️ Seamless Intergration with ERP and Constraints Planning Module.
Built Around Your Actual Workflow
Built Around Your Actual Workflow
FLEX integrates naturally across all stages of converting
FLEX integrates naturally across all stages of converting
Printing
Tracks machine speed, downtime, operator efficiency, and colour-wise performance.
Lamination
Monitors tension & temperature, ensures correct roll routing, and captures quality deviations.
Slitting
Records cycle time, slitting speed, rejection reasons, and roll output.
WIP Movement
Barcode scanning at every transfer eliminates confusion and helps teams know exactly “where the roll is” at any time.
Transform Your Shop
Floor Performance
Transform Your Shop
Floor Performance
Reduce unplanned downtime
Reduce unplanned downtime
Minimize speed loss
Minimize speed loss
Lower rejections and rework
Lower rejections and rework
Cut wastage in printing, lamination & slitting
Cut wastage in printing, lamination & slitting
Improve operator performance
Improve operator performance
Achieve consistent quality
Achieve consistent quality
Seamless Intergration with ERP and Constraints Planning Module.
Seamless Intergration with ERP and Constraints Planning Module.
Increase throughput without increasing manpower
Increase throughput without increasing manpower
Gain complete production transparency
Gain complete production transparency
Deliver orders faster and more reliably
Deliver orders faster and more reliably
Reduce WIP and improve process flow
Reduce WIP and improve process flow
Trusted. Proven. Industry-Focused.
Trusted. Proven. Industry-Focused.
10+ years of industrial automation and analytics experience
10+ years of industrial automation and analytics experience
Deep expertise with F&B and converting operations
Deep expertise with F&B and converting operations
Real-time machine data + operator inputs for accurate insights
Real-time machine data + operator inputs for accurate insights
Easy rollout with minimal machine intervention
Easy rollout with minimal machine intervention
Solutions already deployed across major Indian manufacturers
Solutions already deployed across major Indian manufacturers
Continuous support and shop-floor training
Continuous support and shop-floor training
Take Control of Your Converting Operations
Take Control of Your Converting Operations
CUSTOMERS
Hear from Our Satisfied Clients
Hear from Our Satisfied Clients
Hear from Our Satisfied Clients
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
“
We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.
Shree Girraj Food
(Chacha Chaudhry Namkeen)
“
EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.
Mr. Omveer singh
V.P. Operations Haldirams
“
EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.
“
EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.
NUMBERS
The Numbers That Drive Success
Unlocking Operational Excellence Through Data
Explore our Case Studies
Discover How Our Solutions Support Industry Leaders Across Locations
Case study 1: Cutting Excess Giveaway by 50% with Real-Time Weigher Management
14,952 Kg monthly product loss reduced | Faster corrective action with real-time data | Multi-plant corporate-level insights
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Case study 2: Boosting Packing Line Performance: +32 Tons/Day Across 7 Lines
Through IoT-driven insights, corrective training, and smarter machine settings, EroNkan helped a leading food manufacturer achieve sustained performance improvements across 7 lines.
Learn More
Learn More
Case study 3: +8% OEE, +9% Production, +₹70 Lakh/Day Revenue
Through real-time monitoring, smarter planning, and operator training, EroNkan helped a leading manufacturer achieve better performance.
Learn More
Learn More
FAQ
FAQ
Got any Questions?
Got any Questions?
We’ve got Answers.
We’ve got Answers.
Subheading - Overview
Subheading - Overview
Who is FLEX designed for?
FLEX is built specifically for manufacturers in the flexible packaging and converting industry, including printing, lamination, and slitting operations handling laminates and packaging films.
Can FLEX work with our existing machines?
Yes. FLEX is designed to integrate with a wide range of printing, lamination, and slitting machines without requiring major hardware changes.
Is FLEX a single solution or modular?
FLEX is modular. You can implement OEE Monitoring, Traceability, or Planning & Scheduling individually—or combine them for end-to-end visibility.
How long does it take to implement FLEX?
Typical implementations are phased and quick, starting with core monitoring and expanding gradually based on plant readiness and priorities.
What kind of teams use FLEX daily?
Operators, supervisors, production planners, quality teams, and management all use FLEX—each with role-specific dashboards and insights.
Who is FLEX designed for?
FLEX is built specifically for manufacturers in the flexible packaging and converting industry, including printing, lamination, and slitting operations handling laminates and packaging films.
Can FLEX work with our existing machines?
Yes. FLEX is designed to integrate with a wide range of printing, lamination, and slitting machines without requiring major hardware changes.
Is FLEX a single solution or modular?
FLEX is modular. You can implement OEE Monitoring, Traceability, or Planning & Scheduling individually—or combine them for end-to-end visibility.
How long does it take to implement FLEX?
Typical implementations are phased and quick, starting with core monitoring and expanding gradually based on plant readiness and priorities.
What kind of teams use FLEX daily?
Operators, supervisors, production planners, quality teams, and management all use FLEX—each with role-specific dashboards and insights.
Who is FLEX designed for?
FLEX is built specifically for manufacturers in the flexible packaging and converting industry, including printing, lamination, and slitting operations handling laminates and packaging films.
Can FLEX work with our existing machines?
Yes. FLEX is designed to integrate with a wide range of printing, lamination, and slitting machines without requiring major hardware changes.
Is FLEX a single solution or modular?
FLEX is modular. You can implement OEE Monitoring, Traceability, or Planning & Scheduling individually—or combine them for end-to-end visibility.
How long does it take to implement FLEX?
Typical implementations are phased and quick, starting with core monitoring and expanding gradually based on plant readiness and priorities.
What kind of teams use FLEX daily?
Operators, supervisors, production planners, quality teams, and management all use FLEX—each with role-specific dashboards and insights.