EroNkan

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EroNkan

FLEX Optimise Converting Operations. Reduce Losses. Increase Throughput.

FLEX is EroNkan’s specialised solution for the converting and flexible packaging industry—designed to eliminate downtime, reduce wastage, and streamline production across printing, lamination, and slitting

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Trusted By Industry Leaders

Made by PixelFlow

EroNkan
EroNkan

Made by PixelFlow

EroNkan
EroNkan

Made by PixelFlow

EroNkan
EroNkan

The Converting Industry Runs Fast. Losses Happen Even Faster.

Manufacturers deal with constant challenges — high-speed machines, frequent changeovers, tension & temperature variations, cascading delays, and rejections that ripple through the line.

Downtime

Wastage

WIP Delays

FLEX: Purpose-Built for Flexible Packaging

& Converting Lines

FLEX: Purpose-Built for Flexible Packaging

& Converting Lines

FLEX gives manufacturers complete control over production—from raw material input to final roll output. It captures real-time machine data, records downtime, tracks materials across processes, and helps production planners prioritize jobs with accuracy.

OEE Monitoring & Analysis

Improve availability, performance, and quality with full visibility.

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Traceability

Track every roll from vendor to printing, lamination, slitting, and final output.

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Planning & Scheduling

Dynamic job planning that reduces WIP and speeds up order completion.

Know more

WHAT FLEX DOES

A Complete Digital Layer for Printing, Lamination & Slitting

✅️ Real-time machine performance monitoring

✅️ Downtime capture with operator reasons

✅️ Loss identification (speed loss, wastage, changeovers)

✅️ Operator-wise and SKU-wise analytics

✅️ Barcode-based raw material & WIP tracking

✅️ Process parameter control (tension, temperature)

✅️ Machine-wise job recommendation

✅️ Dynamic scheduling and prioritization

✅️ Full production history for every roll

✅️ WIP inventory visibility across shop floor

✅️ Seamless Intergration with ERP and Constraints Planning Module.

✅️ Real-time machine performance monitoring

✅️ Downtime capture with operator reasons

✅️ Loss identification (speed loss, wastage, changeovers)

✅️ Operator-wise and SKU-wise analytics

✅️ Barcode-based raw material & WIP tracking

✅️ Process parameter control (tension, temperature)

✅️ Machine-wise job recommendation

✅️ Dynamic scheduling and prioritization

✅️ Full production history for every roll

✅️ WIP inventory visibility across shop floor

✅️ Seamless Intergration with ERP and Constraints Planning Module.

Built Around Your Actual Workflow

FLEX integrates naturally across all stages of converting

Printing

Tracks machine speed, downtime, operator efficiency, and colour-wise performance.

Lamination

Monitors tension & temperature, ensures correct roll routing, and captures quality deviations.

Slitting

Records cycle time, slitting speed, rejection reasons, and roll output.

WIP Movement

Barcode scanning at every transfer eliminates confusion and helps teams know exactly “where the roll is” at any time.

Transform Your Shop

Floor Performance

Transform Your Shop

Floor Performance

Reduce unplanned downtime

Minimize speed loss

Lower rejections and rework

Cut wastage in printing, lamination & slitting

Improve operator performance

Achieve consistent quality

Seamless Intergration with ERP and Constraints Planning Module.

Increase throughput without increasing manpower

Gain complete production transparency

Deliver orders faster and more reliably

Reduce WIP and improve process flow

Trusted. Proven. Industry-Focused.

10+ years of industrial automation and analytics experience

Deep expertise with F&B and converting operations

Real-time machine data + operator inputs for accurate insights

Easy rollout with minimal machine intervention

Solutions already deployed across major Indian manufacturers

Continuous support and shop-floor training

Take Control of Your Converting Operations

Request Demo

Talk to our Team

CUSTOMERS

Hear from Our Satisfied Clients

“

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

Shree Girraj Food

(Chacha Chaudhry Namkeen)

“

EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.

Mr. Omveer singh

V.P. Operations Haldirams

“

EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.

“

EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.

“

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

Shree Girraj Food

(Chacha Chaudhry Namkeen)

“

EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.

Mr. Omveer singh

V.P. Operations Haldirams

“

EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.

“

EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.

“

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

Shree Girraj Food

(Chacha Chaudhry Namkeen)

“

EroNkan has played a crucial role in digitalizing our factory operations. Their Industry 4.0-driven solutions provide real-time data tracking and instant corrective actions, significantly improving our OEE and reducing EGA. Their team is highly responsive, ensuring smooth integration and continuous support for enhanced efficiency.

Mr. Omveer singh

V.P. Operations Haldirams

“

EroNkan’s SNAX solution has transformed our dry snacks production by providing end-to-end digitalization and real-time data visibility. With improved accuracy and proactive corrective actions, we've significantly reduced inefficiencies and operating costs. The customization and seamless integration have made decision-making more data-driven and effective.

“

EroNkan’s Process Management Solution has given us complete control over our production line, from raw material handling to semi-finished goods. With real-time tracking of key metrics like yield, energy consumption, oil and seasoning usage, and wastage percentages, we have significantly improved efficiency and reduced losses. The ability to monitor fryer OEE and downtime has helped us optimize throughput, ensuring consistent quality and maximum productivity.

NUMBERS

The Numbers That Drive Success

Unlocking Operational Excellence Through Data

Weighers
Onboarded

Bag Makers
Onboarded

Happy

Customers

Improvement in OEE

Reduction in
EGA

Platform

Uptime

Weighers

Onboarded

Bag Makers
Onboarded

Happy Customers

Improvement

in OEE

Reduction inEGA

Platform

Uptime

Get the detailed Case study

Enter your details to unlock the case study, including metrics, implementation steps, and ROI proof.

Get the detailed Case study

Enter your details to unlock the case study, including metrics, implementation steps, and ROI proof.

Get the detailed Case study

Enter your details to unlock the case study, including metrics, implementation steps, and ROI proof.

Explore our Case Studies

Discover How Our Solutions Support Industry Leaders Across Locations

Case study 1: Cutting Excess Giveaway by 50% with Real-Time Weigher Management

14,952 Kg monthly product loss reduced | Faster corrective action with real-time data | Multi-plant corporate-level insights

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Case study 2: Boosting Packing Line Performance: +32 Tons/Day Across 7 Lines

Through IoT-driven insights, corrective training, and smarter machine settings, EroNkan helped a leading food manufacturer achieve sustained performance improvements across 7 lines.

Learn More

Case study 3: +8% OEE, +9% Production, +₹70 Lakh/Day Revenue

Through real-time monitoring, smarter planning, and operator training, EroNkan helped a leading manufacturer achieve better performance.

Learn More

FAQ

Got any Questions?

We’ve got Answers.

Subheading - Overview

Who is FLEX designed for?

FLEX is built specifically for manufacturers in the flexible packaging and converting industry, including printing, lamination, and slitting operations handling laminates and packaging films.

Can FLEX work with our existing machines?

Yes. FLEX is designed to integrate with a wide range of printing, lamination, and slitting machines without requiring major hardware changes.

Is FLEX a single solution or modular?

FLEX is modular. You can implement OEE Monitoring, Traceability, or Planning & Scheduling individually—or combine them for end-to-end visibility.

How long does it take to implement FLEX?

Typical implementations are phased and quick, starting with core monitoring and expanding gradually based on plant readiness and priorities.

What kind of teams use FLEX daily?

Operators, supervisors, production planners, quality teams, and management all use FLEX—each with role-specific dashboards and insights.

Hear from Our Satisfied Clients

Hear from Our Satisfied Clients

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

We’ve successfully reduced EGA from 1.27% to 0.35%. The insights from Eronkan’s system have helped us make real monetary improvements. We highly recommend the SNAX platform.

The Numbers That Drive Success

Unlocking Operational Excellence Through Data

Explore our Case Studies

We are dedicated to your growth.

Get in Touch.

We are dedicated to your growth.

Get in Touch.

We are dedicated to your growth.

Get in Touch.