Data analyzed for one week.
Most lines showed performance <85%, some even <70%.
Machine-level analysis showed high no combination counts due to:
1–3 hoppers disabled by operators.
Tight target weight range for higher-value products.
Uneven product distribution caused by low product drop and improper
feeder vibration settings.
Improvement potential: >32 tons/day packing capacity across 7 lines.
Disabled hoppers cleaned and re-enabled:
80 hoppers listed for repair/maintenance; ~50 already resolved by client’s
engineering team.
Training conducted by Eronkan:
3 sessions for operators.
1 session for supervisors & managers on issues and correct procedures.
Supervisors & managers retrained on interpreting IoT platform data.
One supervisor assigned to continuously monitor improvements and
ensure adherence to corrective measures.
6 of 7 lines saw significant performance jumps within days of intervention.
Biggest leap: Line 6 rose from
Highest performer: Line 1 climbed from
All lines achieved stable, sustained improvements beyond baseline.
Added 32+ tons/day potential capacity across 7 lines.
Notable gains
Even low-baseline lines delivered substantial extra output.
Performance improvements held steady post-training and maintenance.
Data shows long-term potential, not temporary spikes.
