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Revolutionizing Dry Snacks Manufacturing

Revolutionizing Dry Snacks Manufacturing

Revolutionizing Dry Snacks Manufacturing

End-to-End Digitalization for Maximum Efficiency

End-to-End Digitalization for Maximum Efficiency

5

5

%

%

Reduction in EGA

Reduction in EGA

45

45

%

%

Reduction in OEE

Reduction in OEE

Introduction

Introduction

  • The client, a leading food packaging manufacturer, struggled with EGA losses of over 14,952 Kg/month.

  • Lack of real-time data and accurate OEE tracking slowed corrective actions.

  • Manual reporting caused delayed responses and missed savings opportunities.

  • To address this,our Weigher Management Solution was deployed, driving digital

    transformation on the shopfloor.

Customer Pain Points

Customer Pain Points

  • EGA Loss more than 1%.

  • Inaccurate OEE numbers

  • Lack of real time data.

  • Delayed response time

The Outcome

The Outcome

  • Realtime data collection from weighers.

  • Shopfloor screens for behaviour change management.

  • Android Tablets to record downtime reasons by operators.

  • Dashboard to analyse line wise, machine wise, SKU wise, and operatorwise OEE and EGA.

  • Corporate level data aggregation of multiple plants Customized android app, and telegram messages to reduce reaction time.

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